Matt's EV Project

Latest status:

I've been driving this EV conversion for two years straight.  It's my main car for commuting to work.  I've put a little over 5,000 miles on the car since the conversion.  The odometer reads "159,614" today.  I just put brand new Trojan T1275 batteries in.  I run 12 batteries in series for 144V total.  This gives the car great acceleration.  The range is over 30 miles on a good day, but I rarely drive it that far without charging.

I'm selling the car this summer.  With five kids and a two car garage, it doesn't make sense to keep a smaller car anymore.  

car.wmv

There we go bud! (Movie)

Specs:

1989 VW Jetta

Advance DC FB1-4001A Motor

Curtis 1231C Controller

Zivan NG3 On Board Charger

Trojan Batteries

Integrated Ceramic Heater (Blows through Defrost Vent)

DC/DC charger for +12V system

Basic Car Specs:

Chassis: 1989 VW Jetta GTI

Sunroof

Power Windows

Sunroof (no leaks)

Power Brakes

AM/FM/CD/MP3 Stereo

Recaro Racing Interior

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The finished product

     

The 'Donor Chassis' 1989 VW Jetta     The remnants of a blown motor

 

     

After removal of the motor                  Here's what I took out.

    

The Motor in its shipping crate        The Transmission while designing the adaptor plate

 

    

The adaptor plate before being cut     The adaptor plate mounted on the motor

     

Motor and transmission being installed

     

Motor and transmission installed           Layout of the control board. 

 

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Control Board                                    Bottom side of control board showing

                                                          Curtis controller.  Vacuum pump on left side.

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Backing down the drive for the first test        Driving away!  (Notice the neighbor clapping in the background).

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Batteries in front                                Batteries in back

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